Contract Casting & Mould Making Services
Contract Casting
The cost of
each spin is subject to the grade of metal required and the castings
total weight. We endeavour to complete contract work as quickly as
possible, normally in 1-2 weeks.
Typical spin costs are low grade,
large castings £4.90 +vat high grade low weight items £3.90+vat. Some
moulds are as low as £3.20 and as high as £9.70 in pewter. It depends on
the weight of metal and the grade of metal needed. Sorry it isn't possible to give a quote until the weight of the casting in the grade of metal used is available. We can give estimates where we can from previous mould and their prices
Mould Making Services (for centrifuge casting)
Ref: mouldmake
We can make vulcanised rubber (£85.85)( or Low temp Silicon
moulds (£90.85) & high temp Silicon (£95.85) moulds for use in
centrifuge casting machines, we can also undertake casting for you.
Rubber
moulds are the traditional mould material, it is a good general purpose
mould giving good pattern reproduction. Shrinkage averages at 1-2 %
(can alter over differing pattern sizes). Cook Temp 125 celcius and 15
tons. Patterns need to be white metal, brass, aluminium steel or similar
materials.
Silicon moulds are more dense giving an exceptional
pattern reproduction, its low temperature cook 90'c make this suitable
for some plastic patterns and 'green' and other epoxy modeling materials
as patterns, this includes 3D printed items These are more dense than rubber and have a lower shrink rate normally under 1%. These moulds have an
exception life giving typically twice the number of spins of the rubber
moulds.
High Temp silicon is the same as the low temp silicon
except it is formulated to provide resistance to higher metal
temperaters making it suitable for casting with zincs and masac metals
and large castings in white metal.
All our moulds are made with
specially designed round poppets which hold the mould together (for
quicker/easier mould handling reducing casting labour) we also use
location domes and studs to help locate the mould sides accuratley to
reduce casting steps keeping the quality of the castings as high as we
can acheive.
We can make moulds from standard 1" thickness at 9"
diameter upto 3" for the thicker/deeper castings. Our 11" and 12" moulds
are made to standard 1" thick.
Standard moulds 9" rubber are
£85.85+vat typical life 150 spins (for moulds run inhouse which includes
discounted mould cutting in). For moulds to run yourself or at other
companies add £5 to cover extra cutting in of moulds.
Standard moulds 9" low temp silicon are £90.85+vat typical life 250+ spins
Standard moulds 9" high temp silicon are £95.85+vat typical life 300+ spins (at higher temp range)
Standard moulds 11" rubber are £100.85+ vat. Silicon moulds
Standard moulds 12" (silicon £110.85). Silicon Moulds
Complex moulds (multi layer, cored and twin cook) & mould only prices (for you to cast) prices on request.
Rubber
and silicon moulds have a life which will alter by the castings shape
(ie sharp awkward shapes will cut/shred moulds early). Shelf life (time)
is measured in years, the oils in rubber moulds dry out and degrade,
this will continue with each spin and over time (shelf life is 10's of
years) We have moulds that are over 30 years old and have completed
1000's of spins and are still running. (simple flat patterns)
We can cast in your own moulds or we can produce moulds for you.